[ Case study ]
The quote-request form collected everything and nothing: 'need parts, urgent' with no drawings, no materials, no quantities. Engineers spent hours chasing details by email, and half the requests were for work the firm doesn't do.
CLIENT a custom-manufacturing firm — FOCUS Ask the questions the estimators ask
Representative examplesEvery case study in this library is an illustrative composite of the kind of engagement we deliver — written to show our method and standards, not to name clients.
Custom manufacturing wins or loses work at the quote stage: the firm machines and fabricates bespoke parts for industrial buyers, and every quote begins with an RFQ that may or may not contain enough truth to estimate. The estimating team is three engineers whose time is the factory's scarcest asset, the website is a decade-old brochure that the owner refuses to replace before a larger rebuild, and the buyers who submit quote requests range from professional procurement teams to a purchasing officer forwarding a photograph of a drawing.
The quote-request form collected everything and nothing: 'need parts, urgent' with no drawings, no materials, no quantities. Engineers spent hours chasing details by email, and half the requests were for work the firm doesn't do.
We proposed a conversational assistant embedded in the existing site that mirrors the estimator's first-call checklist — process, material, quantity, tolerances, deadline — one question at a time, and handles attached drawings gracefully instead of demanding perfect files. Out-of-capability requests are told so directly and pointed elsewhere, because goodwill from an honest no beats a dead lead. Qualified requests arrive in the CRM as a structured brief with files organized, so the estimator's first reply can be a number rather than a questionnaire. Engineering judgment stays where it was; the assistant only gathers facts.
Just as important is what we ruled out, and why:
The assistant's qualification flow mirrors the estimator's first-call checklist — process, material, quantity, tolerances, deadline — one question at a time.
Out-of-capability requests (materials or volumes the firm doesn't do) are told so directly and pointed elsewhere — goodwill beats dead leads.
Qualified requests arrive as a structured brief with files organized, so the estimator's first reply can be a number, not a questionnaire.
Delivered by the systems pod — automation specialist + engineer over 7 weeks, with working increments reviewed with the client every week.
Obstacle
Exotic CAD formats broke file handling in the first live week — one buyer's native assembly file arrived as a nested archive the flow couldn't open or gracefully decline.
Handled: We published an accepted-formats list inside the conversation, added conversion for the two most common offenders, and flagged anything else straight to an estimator with the raw file.
Obstacle
Early on, the assistant asked its questions too faithfully — a buyer with a simple repeat part answered five questions for a part the shop runs monthly.
Handled: We added a fast path for repeat parts keyed to the CRM history, collapsing the interview to confirmation and material change only.
The headline: rfq-to-quote conversion (requests that became quotable briefs), first 90 days — +47%, read from CRM pipeline records. A second check: engineer time per qualified rfq, on average at −3.2 hrs.
The engineers read briefs instead of conducting interrogations; the first reply to a qualified RFQ can now contain a number, which changed how buyers negotiate. The polite rejections quietly improved the firm's standing, and the shop floor noticed — planners say the quotes arriving now describe work the machines can actually run. Estimators trust the intake because they wrote the checklist it follows, and the lead estimator has started editing the questions himself, which is the outcome we wanted more than any number.
The result was read from CRM pipeline records against the pre-engagement baseline over the stated window, with a guardrail check on engineer time per qualified rfq, on average. Where platform-reported numbers and business outcomes differ, this record says which layer it is quoting.
What we would do differently
We would have capped the file-type list earlier — exotic CAD formats broke the first week and we handled them reactively.
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